Article: KB-11979
How to:
HWLimitNeg Fault on ICL 
Skill required to complete this article: Controls and level is No Skill Level Association.

Question/Problem

How to recover from HWLimitNeg Fault on ICL 

Environment

PLC Desinger (Lenze)

Bomgar Remote Connection

 

Answer/Solution

 

This Fault comes when X axis is not completing homing or completing the homing at wrong position/direction, in this scenario we will not get the correct values for Homing Sensor(Laser distance sensor which is underneath the TD and pointing towards the cabinet).

 

How to check the Home Sensor Value:

Go to I/O screen and check highlighted values shown below, the maximum value is 5000 and it should be  decreasing towards the Inbound channel, here we can see X limit Negative value is 6000, also we noticed TD Top X limit Positive values were keep fluctuating, that was the reason we were getting HWLimitNeg fault.

 

 

 

Resolution:

 

  1. The Best way is to clear the event Log and try to Home Servos X,Y,Z( First do Z axis and make sure Gap is clear) from Manual screen.
  2. If Events are not clearing after Reset Event, and you are not able to home the TD from Manual screen, then ask site to check the sensor (Homing Sensor), make sure it is   clear and cleaned and aligned properly.
  3. Ask site to move the Transfer Device manually to the Home Position(to channel [1,1]).
  4. Once TD is at the Home position, Put Machine in Production , It should be good then.

 

Related items

 

[This section is for attachments and/or links to other items. Attached documents shall be up-to-date, correct and using Honeywell standard templates.]

 

Internal Notes

 

[Section is meant for information only available for internal use. This includes references to internal records, such as Jira tickets, bug numbers, etc.]

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Reason for confidentiality

 

#NotValidated

[Section is meant for a brief reason for any data recorded in Internal Notes above, or any reason that the general article cannot be released to the public. Can be updated to #Validated once reused and agreed by KCS Contributor]

***If there is information in this section prior to migration to SalesForce, then it may NOT be published. This information will be fully visible along with all information above.***

 

DISCLAIMER:

Information in this document is subject to change without notice and does not represent a commitment on the part of Intelligrated. This information is typical of the questions and general advice given; however, your particular case and circumstances may produce different results or require different recommendations. Therefore, use of this information is not a suitable replacement for contacting Intelligrated Technical Service engineering for specific recommendations and solutions to your application.

 

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In no event, shall Intelligrated be liable for any damages whatsoever including, without limitation, damages for loss of business profits, business interruption, loss of business information, or other pecuniary loss, even if Intelligrated has been advised of the possibility of such damages. Because some states do not allow the exclusion or limitation of liability for consequential or incidental damages, the above limitation may not apply to you.

 

Template updated 2022-09-20 kwk Pending approval

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Published on 11/29/2023.
Last Modified on 11/29/2023.
Last Modified by Sourabh Magdum.
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