Close Window

FAQ:
BOSS Backup RTC Unreachable/Offline
Skill required to complete this article: Controls and level is Novice.

Question/Problem
 
Unable to ping or establish a PuTTy session with a Backup BOSS RTC even though site claims it is turned on and booted as backup.
 
Environment

  • Boss Control Cabinet with at least 1 set of RTC's (one for Primary, one for Backup).
     

Answer/Solution

 
First of all, ensure the backup controller is powered on and booted correctly as backup. To do this, site needs to power on the controller via the switch in the front of the RTC; this switch is located within a hinged door that will need to be opened. The controller will automatically boot as backup without input from the user.

 

Secondly, check for a local connection to the Backup controller from the Primary controller. Some sites have network switches not connected to the customer's network that connect the Primary controller to the Backup controller. PuTTy into the Primary controller and try to ping the IP address of the backup controller. If the ping is unsuccessful, check /etc/hosts on the Primary controller for possible IP addresses the Backup controller could be assigned and try to ping those from the Primary. If the Backup IP ping is successful you will be able to telnet into the Backup controller from the Primary. Example: 'telnet 192.168.6.10'. You will have full access to the Backup controller using this method.

 

Third, ask site to look at or send a picture of the back of the Primary and Backup RTC's. The main point of focus is to define how many Ethernet networking cables are connected to each RTC.

NOTE: Do not confuse Ethernet cables going into EthIO cards as networking cables. Ensure these cables are going into NIC cards only.

If there are no Ethernet cables going into any NIC cards in the Backup RTC, the controller will be unreachable. End of story. Ask site if there is a unused Ethernet cable in the BOSS cabinet that may not be hooked up correctly. 

If the RTC has more than one NIC card it is possible the wrong Ethernet cable is plugged into a specific NIC card. Try swapping Ethernet cables between NIC cards on the Backup RTC to test if the controller comes online - doing this while a controller is powered on will cause no damage. If site is not currently running production you can even swap Ethernet cables between the Primary and Backup NIC cards to test if the Backup comes online.

 

Fourth, verify the controller is broadcasting an IP address. This step may require escalation since there is no visibility to the Backup controller. Refrain from giving site confidential logins to the RTC.

 

Fifth, if steps 1-4 fail, engage site's IT and question them about broadcasting IP/MAC addresses of the Backup controller.


----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

Alternatively, Most of time this works if they login into photon session on the Backup RTC which allows it to connect to the network.

Problem:

The RTC is unreachable even when it is turned on and connected to the network
 

Cause:

THD goes around during the 3 months it's not running and any devices that aren't online they shut off the ports.  then we need back online and the port is shut off.
 

the thd network cables stay plugged in so they must shut off the IP

 

block access, however you would like to phrase it

 
The device getting removed from the network after some time being inactive in the network

Resolution:

Reboot the backup RTC as backup and log on to HMI from Photon. When attempting to log in, the device tries to communicate and access the network. Hence, It shows up in the network.



Related items

 


Internal Notes

 
This article is internal only.


Reason for confidentiality

 

DISCLAIMER:

Information in this document is subject to change without notice and does not represent a commitment on the part of Intelligrated. This information is typical of the questions and general advice given; however, your particular case and circumstances may produce different results or require different recommendations. Therefore, use of this information is not a suitable replacement for contacting Intelligrated Technical Service engineering for specific recommendations and solutions to your application.

 

No part of this article may be reproduced or transmitted in any form or by any means including recording, or information storage and retrieval systems, for any purpose without the express written permission of Intelligrated. All information contained within the article is private and confidential and the sole property of Intelligrated.

 

In no event, shall Intelligrated be liable for any damages whatsoever including, without limitation, damages for loss of business profits, business interruption, loss of business information, or other pecuniary loss, even if Intelligrated has been advised of the possibility of such damages. Because some states do not allow the exclusion or limitation of liability for consequential or incidental damages, the above limitation may not apply to you.

 

 Related Articles
No Related Articles Available.
 Article Info
 Article ID:  KB-11025
 Published on  2/24/2021
 Last Modified on  9/16/2025
 Last Modified by  Rajan Sah
 Original URL:  https://dashboard.intelligrated.com//Knowledgebase/Article.aspx?article=df5a3eb7-5b05-4e75-a7c9-91e9bbbdd18a
Close Window